Avani Apparel Smart Consulting

Excellence in Garment Manufacturing & Procurement Consultancy

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About Us

Who We Are

Avani Consulting is a global garment project consultancy providing end-to-end solutions from concept to commissioning. With expertise in factory setup, procurement, automation, and Industry 4.0 integration, we help build future-ready garment industries through strategic execution, technology implementation and skilled workforce development.

Explore Our Services
Our Expertise

Comprehensive Garment Solutions

We provide end to end consultancy services for garment manufacturing, turnkey projects, EPC and business development across global market

Factory Layout Design

Collaborative planning, utility & infrastructure design for optimal manufacturing efficiency.

Lean Transformation

Driving lean apparel transformation through 5S , TPM , Standardised work and continual improvement

Manufacturing Excellence

Enabling factories to operate at world-class performance with predictable growth, consistent quality and sustainable profits.

Workflow Optimization

Manufacturing excellence projects and process optimization for maximum productivity.

Technology Integration

Industry 4.0 implementation, IoT-enabled machinery, automation, digitization and real-time data management.

CapEx Procurement & Logistics

End-to-end procurement, price negotiation, logistics coordination, and on-site commissioning.

Training Programs

Expat recruitment, operator training, and talent development programs for workforce excellence.

QMS & Compliance Services

Ensuring compliance with international quality & safety standards, plus audit support.

Our Experts

Leadership Team

Our experienced consultants bring decades of industry expertise to deliver exceptional results for your business.

Surya Prakash

Principal Consultant
24 years in Garment Manufacturing

Chetan MD

Managing Director
18 years in Business Development

Srinivas

Senior Consultant
22 years in Logistics and Procurement

Financial & Business Experts

Strategy & Financial Advisory
30+ years of experience in strategic growth and business excellence across multi-sector industries, with strong expertise in strategic planning, financial management, industry research, and execution of high-impact business solutions.

Manufacturing Excellence Consultants

Operational Excellence & Lean
30+ projects executed across feasibility, lean layouts, CAPEX, setup and ramp-up, with 100+ continuous improvement initiatives delivered in lead time, efficiency, quality, and OTIF performance using Lean and Six Sigma principles.

Training & Leadership Development

Capability Building
A team of 10+ highly qualified consultants from premier institutes like NIFT and DKTE, specializing in Lean, 5S, TPM, fabric optimization, digital transformation, and industrial engineering.
Current Work

Partner Companies

We are currently engaged with leading companies across various industries, delivering innovative solutions and driving operational excellence.

Active Projects Across Global Manufacturing Hubs

Countries: India India West Africa West Africa Jordan Jordan Bangladesh Bangladesh

Factory Setup Consulting

  • • End-to-end procurement and commissioning
  • • Staffing, training & workforce deployment
  • • Industry 4.0 automation and digitization implementation
  • • End-to-end process standardization and factory readiness

Opex Consulting

  • • Industrial engineering and productivity improvement
  • • 5S implementation from foundation to model factory
  • • TPM deployment for equipment reliability
  • • Lean and Six Sigma projects for efficiency, quality, and delivery

Garment Industry Partners

NOVAREA TEXTILES
Arvind Limited
Jockey Industries
Indian Design Exports
Afritex
ABM Industries
Trust & Security

Securing Your Investment

We implement comprehensive safeguards to protect your investment and ensure successful project outcomes through proven financial and operational protocols.

Advance Payment

Advance payments are secured through an advance bank guarantee and/or Letter of Credit protection, applied on a case-to-case basis depending on the availability and mutual agreement of services from both the vendor and client sides, ensuring comprehensive financial security for international trade transactions.

Letter of Credit Protection

Advance payments are secured through an advance bank guarantee and/or Letter of Credit protection, applied on a case-to-case basis depending on the availability and mutual agreement of services from both the vendor and client sides, ensuring comprehensive financial security for international trade transactions.

Third-Party Inspection

All shipments loaded in front of third party inspectors like SGS, Bureau Veritas ensuring quality standards.

Direct Payment to Vendor

The client makes direct payments to all suppliers, with no third parties or intermediaries involved, ensuring full transparency through mutually agreed payment modes.

Ethical Business Practice

Transparent business transactions, direct contact with vendors, and complete operational integrity.

Advance Technology

Comprehensive Procurement Strategy

Our detailedprocurement approach ensures optimal technology selection and implementation with focus on Industry 4.0 integration.

Technical Evaluation

  • • Technology Maturity & Compatibility Assessment
  • • Performance Benchmarking - cycle time, efficiency, accuracy, energy consumption
  • • Software integration (CAD, MES, ERP)
  • • Adaptability to future upgrades

Technology Integration

  • • IoT-Enabled Machinery
  • • RFID & Barcode Integration
  • • Implementation of Industry 4.0 system
  • • Digitalization and real-time data management

Compliance & Standards

  • • Equipment meets operational, layout, and process-specific needs
  • • Compliance with international quality and safety standards
  • • Regulatory standards documentation
Human Resources

Strategic Recruitment Approach

Importtance of Middle Management in Apparel Manufacturing - Bridge Between Top Management & Shopfloor. Focus on PQCDSM Goals: Production, Quality, Cost, Delivery, Safety & Morale.

Staffing Process

  • Talent sourcing & shortlisting
  • Workforce planning & role mapping
  • Recruitment Plan
  • Interviews & skill assessment
  • Final Selection & On-Boarding

Key Objectives

  • Identify & Hire Skilled Workforce
  • Align Talent Acquisition with Local Market Dynamics
  • Support Business Expansion & Operational Readiness
  • Manufacturing Excellence on Adopting Industry 4.0
Comprehensive Training

Training Modules

Our structured training programs cover all aspects of modern garment manufacturing, from fundamentals to advanced automation and digitization.

Apparel Manufacturing Fundamentals

Comprehensive basics from Order Enquiry to Shipment, covering all essential processes and procedures.

Automation

Advanced automation in Cutting, Sewing, Finishing, Material Handling with hands-on implementation.

Digitization

Real-time machine monitoring, Operational KPI tracking, IOT implementation and data analytics.

Manufacturing Excellence

Developing culture that drives efficiency, quality, and innovation across all production levels.

Behavior Aspects

Essential Communication & Leadership skills for effective team management and productivity.

Advanced Training

TTT – Train The Trainer Program

Talent Development Program for Fresher Recruits and Middle Management focused on creating Manufacturing Excellence through systematic skill development.

Program Benefits

Continuous Improvement Culture

Develop towards Manufacturing Excellence

Design for Manufacturing

Focus on optimized design processes

Process Driven Approach

Systematic methodology implementation

Faster Ramp Up

Accelerated production readiness

Employee Retention

Enhanced job satisfaction and loyalty

Operational Excellence

Superior performance standards

On-time Shipment

Reliable delivery performance

Automation Adoption

Ready for digitization and Industry 4.0

Detailed Curriculum

7-Week Advanced Training Schedule

Comprehensive skill development program from basic orientation to Industry 4.0 implementation.

Week 1

Foundation
  • Selection Process & Orientation
  • Paper Exercises
  • Dexterity & Machine Control

Week 2

Materials
  • Basic Fabric Exercises
  • Fabric Behavior Understanding
  • Material Handling Techniques

Weeks 3-4

Skills Development
  • Advanced Skill Exercises
  • Stitch Fundamentals
  • Machine Operation Mastery

Week 5

Performance & Tech
  • Stamina Runs
  • Industry 4.0 Training
  • Production Concepts

Weeks 6-7

Application
  • On Job Training
  • Advanced Industry 4.0 Training
  • Quality Concepts Implementation
  • Work-Place Fundamentals
Our Philosophy

Company Values

Our guiding principles that drive excellence and innovation in every project we undertake.

Turning Ideas into Impact

Transforming innovative concepts into tangible business results through strategic implementation.

Customer-Centric by Design

Every solution is crafted with our clients' unique needs and objectives at the center of our approach.

Do More with Less

Maximizing efficiency and value while minimizing resource consumption and waste.

Spend to Strategy

Every investment decision is aligned with long-term strategic objectives and measurable outcomes.

Outcomes Over Outputs

Focusing on meaningful results and business impact rather than just deliverable completion.

Profit is the Priority

Sustainable profitability ensures long-term success and continued innovation capacity.

Get in Touch

Start Your Journey

Ready to transform your garment manufacturing and procurement operations? Contact our expert team today.

Contact Information

Email:
textiletechnical@avanielectricals.com
surya.prakash@avanielectricals.com
srinivas@avanielectricals.com

Phone: +91-9901422066

Address: Business District, Bangalore, India

Working Hours: Mon-Fri 9:00 AM - 6:00 PM IST